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INTELLIGENT RISK DATABASE

Standard Hazard & Risk Factor and
Reduction Measure Integrated Dictionary

Browse hazards with their linked current and additional controls. Find a category or keyword and compare the applicability of each control.

Find a hazard that matches your work conditions, then review existing controls and additional actions together. Check site conditions before applying any control.

392 hazards

Search finds matching hazards and displays all controls linked to each one.
Reference material; it does not replace a site-specific assessment and review.
Assessment guide · Browse case studies

Pre-job PreparationHazard / Risk Factor

Operation errors due to failure to follow safety protocols

  1. Current Control · 1

    Inspect wearing status of P2/P3 particulate respirators, safety glasses and dedicated protective clothing.

    Advanced Control
    • Equip worker safety vests with integrated bio-sensors to monitor core body temperature and trigger automated rest-period directives during high-heat operations as per WHS protocols.
    • Install automated gas isolation valves with integrated seismic sensors designed to immediately block pipeline sections upon detecting structural tremors or pressure drops.
    • Install automated gas isolation valves with integrated thermal sensors designed to immediately block pipeline sections upon detecting structural heat precursors.
    • Install automated isolation valves with integrated sensors designed to immediately block pipeline sections upon detecting micro-scale pressure drops.
    • Install ultrasonic sensors on high-pressure steam lines to facilitate real-time monitoring and trigger automated alerts upon detecting micro-scale acoustic leak precursors.

  2. Current Control · 2

    Install safety tape, cones and "No Entry" perimeter signs beneath elevated work points.

    Advanced Control
    • Establish a UWB-based proximity link between forklifts and workers to trigger automated speed reduction or motor lockout when safety distances are breached per AS 2359.
    • Establish a UWB-based proximity link between robotic arms and maintenance personnel to trigger immediate mechanical lockout when safety separation distances are breached as per AS 4024.
    • Project high-intensity laser safety perimeters onto the floor around active robotic workcells to provide a vivid red "No Entry" warning for unauthorised personnel.
    • Project high-intensity laser safety perimeters onto the floor around conveyor pinch points to provide a vivid red "No Entry" warning for unauthorised personnel.
    • Project high-intensity laser safety perimeters onto the floor around conveyor pinch points to provide a vivid red "No Entry" warning for unauthorized personnel.

  3. Current Control · 3

    Remove protrusions and wear PPE (safety boots/gloves).

    Advanced Control
    • Establish a UWB-based proximity link between forklifts and pedestrian wearables to trigger automated speed reduction when safety distances are breached as per AS 2359.
    • Establish a UWB-based proximity link between forklifts and pedestrian wearables to trigger automated speed reduction when safety distances are breached per AS 2359.
    • Install smart inventory sensors in PPE dispensers to trigger automated replenishment alerts before critical safety gear levels are exhausted in line with WHS guidelines.
    • Project high-intensity laser safety perimeters onto the floor around conveyor pinch points to provide a vivid red "No Entry" warning for unauthorized personnel.
#PPE#TBM#Training#Safety Rules#Lack of Awareness#Wearing#Cleanroom Suit#Mask#Safety Glasses
Pre-job PreparationHazard / Risk Factor

Exposure to hazards due to failure to wear Personal Protective Equipment (PPE)

  1. Current Control · 1

    Inspect wearing status of P2/P3 particulate respirators, safety glasses and dedicated protective clothing.

    Advanced Control
    • Equip worker safety vests with integrated bio-sensors to monitor core body temperature and trigger automated rest-period directives during high-heat operations as per WHS protocols.
    • Install automated gas isolation valves with integrated seismic sensors designed to immediately block pipeline sections upon detecting structural tremors or pressure drops.
    • Install automated gas isolation valves with integrated thermal sensors designed to immediately block pipeline sections upon detecting structural heat precursors.
    • Install automated isolation valves with integrated sensors designed to immediately block pipeline sections upon detecting micro-scale pressure drops.
    • Install ultrasonic sensors on high-pressure steam lines to facilitate real-time monitoring and trigger automated alerts upon detecting micro-scale acoustic leak precursors.

  2. Current Control · 2

    Install safety tape, cones and "No Entry" perimeter signs beneath elevated work points.

    Advanced Control
    • Establish a UWB-based proximity link between forklifts and workers to trigger automated speed reduction or motor lockout when safety distances are breached per AS 2359.
    • Establish a UWB-based proximity link between robotic arms and maintenance personnel to trigger immediate mechanical lockout when safety separation distances are breached as per AS 4024.
    • Project high-intensity laser safety perimeters onto the floor around active robotic workcells to provide a vivid red "No Entry" warning for unauthorised personnel.
    • Project high-intensity laser safety perimeters onto the floor around conveyor pinch points to provide a vivid red "No Entry" warning for unauthorised personnel.
    • Project high-intensity laser safety perimeters onto the floor around conveyor pinch points to provide a vivid red "No Entry" warning for unauthorized personnel.

  3. Current Control · 3

    Remove protrusions and wear PPE (safety boots/gloves).

    Advanced Control
    • Establish a UWB-based proximity link between forklifts and pedestrian wearables to trigger automated speed reduction when safety distances are breached as per AS 2359.
    • Establish a UWB-based proximity link between forklifts and pedestrian wearables to trigger automated speed reduction when safety distances are breached per AS 2359.
    • Install smart inventory sensors in PPE dispensers to trigger automated replenishment alerts before critical safety gear levels are exhausted in line with WHS guidelines.
    • Project high-intensity laser safety perimeters onto the floor around conveyor pinch points to provide a vivid red "No Entry" warning for unauthorized personnel.
#PPE#TBM#Training#Safety Rules#Lack of Awareness#Wearing#Cleanroom Suit#Mask#Safety Glasses
Pre-job PreparationHazard / Risk Factor

Inadequate emergency evacuation response and unfamiliarity with exit routes

  1. Current Control · 1

    Adhere to phased voltage-up procedures; suspend commissioning if anomalies occur.

    Advanced Control
    • Deploy autonomous mobile material carriers to eliminate the need for manual heavy lifting and fundamentally remove musculoskeletal risks as per AS 4024.
    • Equip personnel with smartwatches to monitor real-time pulse rate and automatically generate mandatory rest-period directives upon detecting cardiac stress precursors.

  2. Current Control · 2

    Establish clear emergency evacuation routes, build a site-wide contact network and conduct training on response.

    Advanced Control
    • Establish a site-wide wireless mesh network to facilitate 100% uninterrupted transmission of emergency PA instructions across all facility levels during fire events.
    • Establish a UWB-based tracking system to facilitate real-time digital roll-calls within designated safe havens during facility-wide emergency evacuations.
    • Project high-intensity laser lines onto warehouse floors to intuitively indicate designated pedestrian travel paths and mitigate collision risks with forklifts.
    • Project high-intensity laser safety perimeters onto the floor around active robotic workcells to provide a vivid red "No Entry" warning for unauthorised personnel.

  3. Current Control · 3

    Implement reduced work hours and job rotation when noise/vibration exceeds limits.

    Advanced Control
    • Deploy autonomous mobile material carriers to eliminate the need for manual heavy lifting and fundamentally remove musculoskeletal risks as per AS 4024.
    • Equip personnel with smartwatches to monitor real-time pulse rate and automatically generate mandatory rest-period directives upon detecting cardiac stress precursors.
    • Integrate vehicle telematics with worker smartwatches to trigger powerful haptic vibrations when entering the travel path of active material handling equipment.
    • Integrate worker smartwatches with the central fire alarm system to provide immediate haptic vibration alerts and 3D evacuation guidance during emergencies.
    • Project high-intensity laser safety perimeters onto the floor around active robotic workcells to provide a vivid red "No Entry" warning for unauthorised personnel.
#Pre-work#Emergency Evacuation
Pre-job PreparationHazard / Risk Factor

Ineffective protection due to improper PPE fit or sizing

  1. Current Control · 1

    Conduct mutual buddy-checks to ensure correct PPE donning, including fully zipped FR clothing.

    Advanced Control
    • Apply high-intensity photoluminescent paint along loading dock ramps to provide a permanent visual boundary visible during power failure as per AS/NZS 2293.
    • Establish a UWB-based proximity link between forklifts and personnel wearables to trigger immediate haptic alerts upon entering equipment blind spots as per AS standards.
    • Implement biometric-based access control for PPE and tool lockers to facilitate accurate digital logging of asset retrieval and prevent unauthorised removal.
    • Install smart inventory sensors in PPE dispensers to trigger automated replenishment alerts before critical safety gear levels are exhausted in line with WHS guidelines.

  2. Current Control · 2

    Issue seasonal functional PPE (cooling vests/winter gear) and inspect for damage.

    Advanced Control
    • Equip personnel in confined spaces with smartwatches featuring pulse oximetry sensors to monitor oxygen saturation and trigger immediate SOS alerts as per AS 2865.
    • Install smart inventory sensors in PPE dispensers to trigger automated replenishment alerts before critical safety gear levels are exhausted in line with WHS guidelines.

  3. Current Control · 3

    Verify provisioning of supplementary PPE (leather aprons/sleeves) in conjunction with FR clothing.

    Advanced Control
    • Establish a UWB-based proximity link between forklifts and pedestrian wearables to trigger automated speed reduction when safety distances are breached as per AS 2359.
    • Establish a UWB-based proximity link between forklifts and pedestrian wearables to trigger automated speed reduction when safety distances are breached per AS 2359.
    • Establish a UWB-based proximity link between telehandlers and pedestrian wearables to trigger automated speed modulation when safety distances are breached as per AS 2359.
    • Install smart inventory sensors in PPE dispensers to trigger automated replenishment alerts before critical safety gear levels are exhausted in line with WHS guidelines.
#Collision#Signal Interference#Complex Task#Preparation
Pre-job PreparationHazard / Risk Factor

Risk of secondary secondary impairments due to poor pre-wear inspection

  1. Current Control · 1

    Conduct weekly inspections of rack uprights and immediately unload sections with visible deflection.

    Advanced Control
    • Establish a UWB-based proximity link between forklifts and personnel wearables to trigger immediate haptic alerts upon entering equipment blind spots as per AS standards.
    • Install ultrasonic sensors on critical structural bolts to facilitate real-time monitoring of tension status and trigger automated alerts upon detecting torque loss.

  2. Current Control · 2

    Inspect decontamination facilities (safety showers, eyewash stations); remove obstacles from access routes.

    Advanced Control
    • Establish a UWB-based proximity link between forklifts and pedestrian wearables to trigger automated speed reduction when safety distances are breached as per AS 2359.
    • Establish a UWB-based proximity link between forklifts and pedestrian wearables to trigger automated speed reduction when safety distances are breached per AS 2359.
    • Establish a UWB-based proximity link between robotic arms and maintenance personnel to trigger immediate mechanical lockout when safety separation distances are breached as per AS 4024.
    • Project high-intensity laser safety perimeters onto the floor around active robotic arms to provide a vivid red "No Entry" warning for unauthorised personnel as per AS 4024.

  3. Current Control · 3

    Visually verify personnel evacuation and conduct final safety inspection prior to re-energising.

    Advanced Control
    • Project high-intensity laser safety perimeters onto the floor around conveyor pinch points to provide a vivid red "No Entry" warning for unauthorized personnel.
#Soil Collapse#Burial#Shoring#Construction
Pre-job PreparationHazard / Risk Factor

Collision or entrapment from unauthorised entry to work zones

  1. Current Control · 1

    Install fire-resistant screens or canvas curtains around hot work zones and physically isolate adjacent equipment.

    Advanced Control
    • Establish a UWB-based proximity link between mobile plant and personnel wearables to trigger immediate haptic alerts upon entering equipment blind spots as per AS standards.
    • Integrate worker smart helmets with proximity sensors to trigger immediate haptic vibration alerts upon entering designated "Falling Object Hazard" zones.
    • Project high-intensity laser safety perimeters onto the floor around collaborative robot zones to provide a vivid visual "Stay Clear" boundary for personnel as per AS 4024.
    • Weld 500mm-high rigid steel toe-boards around all elevated material staging perimeters to provide a permanent physical barrier against falling objects as per AS 1657.

  2. Current Control · 2

    Measure surface temperatures and install thermal insulation pads or postpone work until the area has cooled.

    Advanced Control
    • Install automated foam suppression systems with integrated liquid sensors designed to immediately blanket chemical spill zones upon detecting threshold breaches.
    • Install automated gas isolation valves with integrated seismic vibration sensors designed to immediately block pipeline sections upon detecting structural tremors.
    • Install automated gas isolation valves with integrated thermal sensors designed to immediately block pipeline sections upon detecting structural heat precursors.

  3. Current Control · 3

    Remove protrusions and wear PPE (safety boots/gloves).

    Advanced Control
    • Establish a UWB-based proximity link between forklifts and pedestrian wearables to trigger automated speed reduction when safety distances are breached as per AS 2359.
    • Establish a UWB-based proximity link between forklifts and pedestrian wearables to trigger automated speed reduction when safety distances are breached per AS 2359.
    • Install smart inventory sensors in PPE dispensers to trigger automated replenishment alerts before critical safety gear levels are exhausted in line with WHS guidelines.
    • Project high-intensity laser safety perimeters onto the floor around conveyor pinch points to provide a vivid red "No Entry" warning for unauthorized personnel.
#PPE#Fit#Sizing#Protection
Pre-job PreparationHazard / Risk Factor

Contact or falling object accidents due to mixed traffic paths

  1. Current Control · 1

    Adhere to phased voltage-up procedures; suspend commissioning if anomalies occur.

    Advanced Control
    • Deploy autonomous mobile material carriers to eliminate the need for manual heavy lifting and fundamentally remove musculoskeletal risks as per AS 4024.
    • Equip personnel with smartwatches to monitor real-time pulse rate and automatically generate mandatory rest-period directives upon detecting cardiac stress precursors.

  2. Current Control · 2

    Prohibit unauthorised scaffold modification; re-installation only after safety officer approval.

    Advanced Control
    • Establish a UWB-based proximity link between forklifts and pedestrian wearables to trigger automated speed reduction when safety distances are breached as per AS 2359.
    • Establish a UWB-based proximity link between forklifts and workers to trigger automated speed reduction or motor lockout when safety distances are breached per AS 2359.
    • Establish a UWB-based proximity link between telehandlers and pedestrian wearables to trigger automated speed modulation when safety distances are breached as per AS 2359.
    • Install smart inventory sensors in PPE dispensers to trigger automated replenishment alerts before critical safety gear levels are exhausted in line with WHS guidelines.

  3. Current Control · 3

    Verify verticality of support structures and check all coupler connections prior to shift.

    Advanced Control
    • Establish a UWB-based proximity link between forklifts and personnel wearables to trigger immediate haptic alerts upon entering equipment blind spots as per AS standards.
    • Integrate cloud-based safety software to facilitate real-time tracking of personnel training compliance and automatically notify management of overdue certifications.
    • Maintain AS/NZS 2865 compliant mechanical retrieval systems (tripods and winches) at all high-risk entries to facilitate rapid vertical rescue.
    • Provide personnel with specialised magnetic-attachment mobile tool carts to facilitate immediate organisation and prevent falling object hazards per WHS standards.
#Operational Error#Fatigue#Certification#Preparation
Pre-job PreparationHazard / Risk Factor

Insufficient hazard recognition due to inadequate warning signage

  1. Current Control · 1

    Ensure signalman stands in high-visibility location and verify clear line-of-sight to operator.

    Advanced Control
    • Apply high-intensity photoluminescent signage to all fire extinguisher locations to ensure permanent visual identification during total power failure as per AS 1319.

  2. Current Control · 2

    Install "Hot Surface" warning signs and barricade zone to prevent contact burns from slag.

    Advanced Control
    • Equip personnel in confined spaces with smartwatches featuring integrated gas sensors to trigger immediate haptic alerts upon detecting CO threshold breaches in line with WHS.
    • Establish a UWB-based proximity link between mobile plant and personnel wearables to trigger immediate haptic alerts upon entering equipment blind spots as per AS standards.
    • Integrate worker smart helmets with proximity sensors to trigger immediate haptic vibration alerts upon entering designated "Falling Object Hazard" zones.

  3. Current Control · 3

    Install thermal insulation jackets and post "Hot Surface" warning signs.

    Advanced Control
    • Equip personnel in confined spaces with smartwatches featuring pulse oximetry sensors to monitor oxygen saturation and trigger immediate SOS alerts as per AS 2865.
    • Equip personnel with smartwatches to monitor heart rate and respiratory patterns, automatically generating mandatory rest alerts upon detecting fatigue precursors in line with WHS.
    • Install real-time tension and wear sensors on tool lanyards to trigger automated replacement alerts upon detecting micro-scale structural fatigue.
    • Integrate worker smart helmets with proximity sensors to trigger immediate haptic vibration alerts upon entering designated "Falling Object Hazard" zones.
#Falling Object#Height#Zone Control#Preparation
Pre-job PreparationHazard / Risk Factor

Workplace floor slips due to rain or oil spills

  1. Current Control · 1

    Deploy marshals at site entrance and post "Heavy Plant Operating" signs to block pedestrian access.

    Advanced Control
    • Project high-intensity laser lines onto warehouse floors to intuitively indicate designated pedestrian travel paths and mitigate collision risks with forklifts.

  2. Current Control · 2

    Install dedicated splash-prevention covers at work point to block direct exposure to fluid spray.

    Advanced Control
    • Deploy high-capacity mechanical vacuum lifters for all heavy panel handling to eliminate manual lifting and fundamentally prevent musculoskeletal risks as per AS 4024.
    • Deploy wearable mechanical exoskeletons for high-frequency manual lifting to provide structural lumbar support and mitigate musculoskeletal risks as per AS 4024.
    • Establish a UWB-based proximity link between forklifts and personnel wearables to trigger immediate haptic alerts upon entering equipment blind spots as per AS standards.
    • Install automated chemical isolation valves with integrated flow sensors designed to immediately block pipeline sections upon detecting micro-scale pressure drops.

  3. Current Control · 3

    Install temporary intrinsically safe (Ex-rated) lighting to ensure adequate illumination in dark enclosed hulls.

    Advanced Control
    • Establish a UWB-based proximity link between forklifts and personnel wearables to trigger immediate haptic alerts upon entering equipment blind spots as per AS standards.
    • Establish a UWB-based proximity link between heavy equipment and pedestrian wearables to trigger immediate haptic vibration alerts upon safety distance breach.
#Ignition#Flying Sparks#Adjacent Equipment#Preparation
Pre-job PreparationHazard / Risk Factor

Tripping and falls due to debris at entrances or walkways

  1. Current Control · 1

    Clear all obstacles from pathways; inspect floor conditions prior to transport.

    Advanced Control
    • Project high-intensity laser lines onto warehouse floors to intuitively indicate designated pedestrian travel paths and mitigate collision risks with forklifts.

  2. Current Control · 2

    Ensure use of internal access ladders; verify proper installation of top-rails and mid-rails on scaffolds.

    Advanced Control
    • Establish a UWB-based tracking system to facilitate real-time digital roll-calls within designated safe havens during facility-wide emergency evacuations.
    • Integrate cloud-based asset management software to facilitate real-time tracking of statutory compliance dates and automatically notify management of overdue inspections.
    • Integrate cloud-based asset management software to facilitate real-time tracking of statutory inspection cycles and automatically generate mandatory service alerts.
    • Project high-intensity laser lines onto the floor around loading docks to provide a permanent visual boundary that prevents vehicle encroachment.

  3. Current Control · 3

    Pre-coordinate to control interference with overhead work; move loads at lowest possible altitude.

    Advanced Control
    • Apply high-friction serrated non-slip steel plates to all walkway ramps to ensure permanent mechanical traction as per AS 4586.
    • Equip personnel with smartwatches featuring integrated accelerometers to monitor daily hand-arm vibration (HAVS) and trigger automated rest directives in line with WHS.
    • Equip personnel with smartwatches to monitor real-time pulse rate and automatically generate mandatory rest-period directives upon detecting cardiac stress precursors.
    • Project high-intensity laser lines onto the floor to intuitively indicate designated overhead crane travel paths and mitigate collision risks with ground personnel.
#Unauthorised Access#Interference#Access Control#Preparation